Context & Need
The smart card industry requires precise chip implanting solutions for prototyping, low-volume production, and laboratory testing. Traditional high-speed industrial machines are not ideal for small runs, material validation, and R&D purposes.
To address this, manufacturers and developers need a flexible, precise, and compact manual chip implanting machine that supports various materials and smart card technologies, including biometric sensors and dual-interface cards.
Developed Solution
The BGi051H is a manual insertion chip implanting machine using hotmelt technology, designed for small-scale smart card production and prototyping. Below are the key technical aspects that make it an ideal solution.
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✅ Touchscreen Interface: Stores up to 30 programs, allowing quick adjustments for different implanting requirements.
✅ Standalone Operation: No need for integration into an automated production line, making it perfect for R&D environments and small-scale production.🔹 How it meets the need:
For custom projects and prototyping, adaptability is key. The BGi051H allows fast switching between implanting configurations without requiring a complex industrial setup. -
✅ Implanting Accuracy: X, Y: 0.025mm, ensuring precise positioning of smart card chips.
✅ Hotmelt Technology: Uses heat-activated adhesive for secure chip attachment.
✅ Cold Glue (Potting) Option: Available for smart objects such as batteries, displays, and buttons.🔹 How it meets the need:
Manufacturers and researchers need a versatile implanting method that ensures strong chip adhesion while maintaining high precision. -
✅ Not Dependent on Card Thickness: Works with standard and thicker smart cards.
✅ Compatible Materials: PVC, PET, ABS, PC, and dual-interface card prototyping.
✅ Biometric Sensor Embedding: Supports single or multi-press embedding for biometric smart cards.🔹 How it meets the need:
As smart card technology evolves, thickness and material variations increase. The BGi051H supports a wide range of card types, making it an adaptable solution. -
✅ Processing Speed: Up to 600 units per hour, depending on configuration.
✅ Multi-Head Option: Supports up to 6 pressing heads, increasing implanting efficiency.
✅ Supports ID3 and Custom Dimensions: Adapts to different card sizes.🔹 How it meets the need:
Prototyping and R&D require quick iterations without compromising quality. The BGi051H provides efficient implanting speeds for low-volume production. -
✅ Dimensions: 580mm (W) x 460mm (D) x 640mm (H) – Compact enough for desktop or lab use.
✅ Weight: 51 kg, making it easy to integrate into different workspaces.
✅ Power Consumption: 350W maximum (+100W per extra head).
✅ Pneumatic Pressure: 6 bars, ensuring consistent implanting force.🔹 How it meets the need:
Many high-volume implanting machines require large industrial setups. The BGi051H’s compact size makes it ideal for R&D, university labs, and low-volume production facilities.
The projects and images presented on this site illustrate projects I contributed to during my previous professional experiences or projects completed with zaKraft. They aim to showcase my skills in design and project management. These machines are not offered for sale by zaKraft.
Results & Impact
✔ High-precision chip implanting – Ensures accuracy within 0.025mm for reliable chip placement.
✔ Flexible material compatibility – Works with PVC, PET, ABS, and PC, suitable for multiple smart card technologies.
✔ Fast & efficient operation – Up to 600 units per hour, optimizing productivity.
✔ Standalone and user-friendly – Desktop size with an intuitive touchscreen interface.
✔ Customizable implanting process – Multi-head, biometric sensor, and cold glue potting options for different applications.